Innovating C&D Recycling: J. Mould Ltd Delivers High-Quality Recycled Materials Near Heathrow

J. Mould Ltd maximises C&D waste recovery at its Berry’s Lane site with a custom Terex Washing Systems plant. Processing 120tph, the solution produces high-quality recycled aggregates and sand, reduces material handling, and supports sustainable construction near London and Heathrow.

Problem

J. Mould Ltd, a family-run demolition and recycling business with over 45 years of experience, set out to turn its new Berry’s Lane headquarters near Heathrow into a high-performance hub for sustainable materials recovery.

 

The team set clear priorities:

  • Build a wash recycling plant capable of handling high volumes of C&D waste
  • Design a system that fits the site’s layout, operations, and product goals
  • Maximise material recovery while reducing waste, handling, and downtime

  • Integrate water treatment to improve sustainability and reduce environmental impact

     

Solution

J. Mould Ltd partnered with Terex Washing Systems to install a 120tph custom wash and water treatment plant at their Berry’s Lane site. The compact setup is designed for efficient recovery, minimal handling, and long-term sustainability.

 

Key components include:

  • Warrior 1400X dual power scalping screen to feed and remove oversize
  • Elevated 2-deck Rinser feeding directly into the Powerscrub 200 Logwasher
  • Powerscrub 200 for cleaning aggregates under 63mm
  • Trash screen to remove organics and reduce footprint
  • Pre-wash sump and separator tower for removing lightweight contaminant
  • Finesmaster 120C sand plant with cyclone, dewatering screen, and radial conveyor
  • 2-deck sizing screen producing four aggregate sizes: 5–10mm, 10–20mm, 20–40mm, 40–63mm
  • Raised structure enabling direct stockpiling into concrete bays

  • Central touchscreen control room for easy plant operation

 

Results

 

  • 120tph high-efficiency throughput enables fast processing of incoming waste
  • Produces four clean aggregate sizes and in-spec sand for reuse
  • Custom layout reduces material handling and improves flow
  • Dual power Warrior uses mains power to cut fuel use and emissions
  • Integrated water treatment system reduces freshwater use and supports closed-loop operation

  • Located near Heathrow and central London for easy access to key construction markets

 

j-mould-feeder-to-filterpress

The wash plant at Berry’s Lane represents a significant investment, and it’s delivering exactly what we envisioned — efficient, tailored, and future-focused recycling just outside London.

J Mould