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Tech Tips

Terex Tech Tips cover some of the most common questions and troubleshooting tips that the Terex Technical Support team receives from customers.

Tech Tips YouTube Channel

Tech Tips

 

 

The Terex Utilities Technical Support team strives to provide you with the most comprehensive support possible. Tech Tips cover the most common questions we receive throughout the year. Tech Tips provide detailed information focused on accomplishing a single repair or replacement, with step-by-step instructions and graphics. Tech Tips will be continuously updated and expanded, so please check back often for new updates.

 

To view a Tech Tip, click on the download hyperlink to view a PDF of the document. Select Tech Tips are also available with video below. All video Tech Tips can also be found on the Tech Tips YouTube channel. 

 

Contact [email protected] with any questions.

 

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Visit Terex Tech Tips YouTube Channel

Video Tech Tips

Terex digger derrick and Terex aerial device booms
Watch the video
Tech Tip #10 - SETTING BOOM HYDRAULIC OVERLOAD PROTECTION (HOP)
Terex technician working on a Terex bucket truck
Watch the video
Tech Tip #205 - Measuring Rotation Bearing Deflection with a Dial Indicator
Technician demonstrating operation of Terex bucket truck
Watch the video
Tech Tip #194 - Lower / Upper Control Selector Operation
Terex technician working on Terex bucket truck
Watch the video
Tech Tip 163 - Checking Tension of the Optima Leveling System
Terex technician working on fiber cable
Watch the video
Tech Tip 165 - Cleaning the Fiber Optic Connections
Terex technician working on Terex bucket truck hydraulics
Watch the video
Tech Tip 166 - Adjusting an Optima Demand Throttle Switch
Terex technician terminating cable
Watch the video
Tech Tip 168 - Fiber Optic Bulkhead Termination
Terex technician checking pressure
Watch the video
Tech Tip 38 - Adjustable Hydraulic Valves
Updating software on Terex bucket truck
Watch the video
Tech Tip 212 - Update Software on the Simplified Load Alert System
Terex Z-45 substation unit
Watch the video
Tech Tip 207 | Z-45 Sub Transport
Terex Z-45 substation unit
Watch the video
Tech Tip 206 | Z-45 Sub Start-Up
Terex bucket truck with elevated boom
Watch the video
Tech Tip 190 - Custom Optima TC55 Load Chart
Terex worm gear rotation
Watch the video
Tech Tip 187 - Greasing a Worm Gear Rotation Gearbox
Terex load chart for Terex bucket truck
Watch the video
Tech Tip 183 - Aerial Load Charts P/N 456738
Terex technician working on hydraulics
Watch the video
Tech Tip 177 - Simplified Load Alert System Bleeding the Sensing Lines
Setting Terex load alert system on Terex bucket truck
Watch the video
Tech Tip 170 - Simplified Load Alert Calibration
  • All Tech Tips
  • Auger Drill
  • Auger Tool
  • Digger Derrick
  • HyPower Hybrid System
  • Load Charts
  • Non-Overcenter Aerial Device
  • Overcenter Aerial Device
  • Telescopic
  • Z45 Sub
Title Type Size
Tech Tip #2 - Adjusting System Relief Pressure
pdf 2860 KB Download
Tech Tip #3 - Bleeding the Hydraulic Leveling System
pdf 2148 KB Download
Tech Tip #5 - Fiber Optic Installation and Repair
pdf 8158 KB Download
Tech Tip #6 - Adjusting Boom Over-Stow Protection on an Aerial Device
pdf 2150 KB Download
Tech Tip #14 - Setting up an Aerial Device on a Slope
pdf 1209 KB Download
Tech Tip #23 - Fiberglass Chart Usage
pdf 1279 KB Download
Tech Tip #93 - AC Dielectric Testing of a Category C Telescopic Aerial Device
pdf 3992 KB Download
Tech Tip #182 - Troubleshooting the Outrigger Interlock System
pdf 2673 KB Download
Tech Tip #184 - LTM40 Aerial Load Charts
pdf 1872 KB Download
Tech Tip #187 - Greasing a Worm Gear Rotation Gearbox
pdf 1417 KB Download
Tech Tip #191 - Troubleshooting Throttle Issues
pdf 3106 KB Download
Tech Tip #193 - Setting Cummins ECM
pdf 1577 KB Download
Tech Tip #194 - Lower / Upper Control Selector Operation
pdf 1743 KB Download
Tech Tip #195 - Periodic and Qualification Dielectric Testing
pdf 574 KB Download
Tech Tip #210 - Adjusting the Engine ON Voltage
pdf 12351 KB Download
Tech Tip #219 - TL60 Load Chart P/N 613215
pdf 1890 KB Download
Tech Tip #220 - TL41/45 Load Chart P/N 613722
pdf 1703 KB Download
Tech Tip #226 - Accessing Digital Manuals with a QR Code
pdf 2908 KB Download
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