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Tech Tips

Terex Tech Tips cover some of the most common questions and troubleshooting tips that the Terex Technical Support team receives from customers.

Tech Tips YouTube Channel

Tech Tips

 

 

The Terex Utilities Technical Support team strives to provide you with the most comprehensive support possible. Tech Tips cover the most common questions we receive throughout the year. Tech Tips provide detailed information focused on accomplishing a single repair or replacement, with step-by-step instructions and graphics. Tech Tips will be continuously updated and expanded, so please check back often for new updates.

 

To view a Tech Tip, click on the download hyperlink to view a PDF of the document. Select Tech Tips are also available with video below. All video Tech Tips can also be found on the Tech Tips YouTube channel. 

 

Contact [email protected] with any questions.

 

Sign Up for Tech Tips Emails
Visit Terex Tech Tips YouTube Channel

Video Tech Tips

Terex digger derrick and Terex aerial device booms
Watch the video
Tech Tip #10 - SETTING BOOM HYDRAULIC OVERLOAD PROTECTION (HOP)
Terex technician working on a Terex bucket truck
Watch the video
Tech Tip #205 - Measuring Rotation Bearing Deflection with a Dial Indicator
Technician demonstrating operation of Terex bucket truck
Watch the video
Tech Tip #194 - Lower / Upper Control Selector Operation
Terex technician working on Terex bucket truck
Watch the video
Tech Tip 163 - Checking Tension of the Optima Leveling System
Terex technician working on fiber cable
Watch the video
Tech Tip 165 - Cleaning the Fiber Optic Connections
Terex technician working on Terex bucket truck hydraulics
Watch the video
Tech Tip 166 - Adjusting an Optima Demand Throttle Switch
Terex technician terminating cable
Watch the video
Tech Tip 168 - Fiber Optic Bulkhead Termination
Terex technician checking pressure
Watch the video
Tech Tip 38 - Adjustable Hydraulic Valves
Updating software on Terex bucket truck
Watch the video
Tech Tip 212 - Update Software on the Simplified Load Alert System
Terex Z-45 substation unit
Watch the video
Tech Tip 207 | Z-45 Sub Transport
Terex Z-45 substation unit
Watch the video
Tech Tip 206 | Z-45 Sub Start-Up
Terex bucket truck with elevated boom
Watch the video
Tech Tip 190 - Custom Optima TC55 Load Chart
Terex worm gear rotation
Watch the video
Tech Tip 187 - Greasing a Worm Gear Rotation Gearbox
Terex load chart for Terex bucket truck
Watch the video
Tech Tip 183 - Aerial Load Charts P/N 456738
Terex technician working on hydraulics
Watch the video
Tech Tip 177 - Simplified Load Alert System Bleeding the Sensing Lines
Setting Terex load alert system on Terex bucket truck
Watch the video
Tech Tip 170 - Simplified Load Alert Calibration
  • All Tech Tips
  • Auger Drill
  • Auger Tool
  • Digger Derrick
  • HyPower Hybrid System
  • Load Charts
  • Non-Overcenter Aerial Device
  • Overcenter Aerial Device
  • Telescopic
  • Z45 Sub
Title Type Size
Tech Tip #1 - Bleeding Air out of Power Assist Controls
pdf 3434 KB Download
Tech Tip #102 - PTO Light is Flashing
pdf 1699 KB Download
Tech Tip #103 - Installing Coaxial Cable on TM Units
pdf 1781 KB Download
Tech Tip #105 - Adjusting Single Stick Controls
pdf 2425 KB Download
Tech Tip #106 - Installing Coaxial Cable for Aerial Units
pdf 473 KB Download
Tech Tip #108 - Canview 4 Switch Panel Features and Troubleshooting
pdf 10757 KB Download
Tech Tip #109 - Performing a Flow Test on a Pump
pdf 2307 KB Download
Tech Tip #111 - Aerial Hydraulic Oil Specifications
pdf 1587 KB Download
Tech Tip #115 - Adjustments for Radial Outriggers Creeping Down
pdf 1350 KB Download
Tech Tip #117 - Determining the Software Version Installed on the Switch Panel
pdf 1102 KB Download
Tech Tip #120 - TM Leveling Gearbox Inspection/Rebuild
pdf 10537 KB Download
Tech Tip #121 - TM Roller Adjustment
pdf 1453 KB Download
Tech Tip #122 - 5FC Compensation System Bleeding Procedures
pdf 1168 KB Download
Tech Tip #123 - Programming a Button on the Canview 4 Switch Panel
pdf 6410 KB Download
Tech Tip #124 - Adding Buttons on the Canview 4 Switch Panel
pdf 3486 KB Download
Tech Tip #125 - Switching Buttons on the Canview 4 Switch Panel
pdf 6289 KB Download
Tech Tip #126 - Replacing Leveling Chains
pdf 2849 KB Download
Tech Tip #129 - Maintenance of Fiberglass to Steel Joint
pdf 3961 KB Download
Tech Tip #130 - Updating Software on Canview 4
pdf 8214 KB Download
Tech Tip #131 - Import/Export Configuration File
pdf 3449 KB Download
Tech Tip #132 - Replacing the U-Cup in the Control Head
pdf 1477 KB Download
Tech Tip #133 - PTO Button will not Respond
pdf 6528 KB Download
Tech Tip #134 - TM Wear Pad Adjustment
pdf 3715 KB Download
Tech Tip #136 - Remove Park Brake Interlock for Work Lights
pdf 6083 KB Download
Tech Tip #137 - Hydraulic Fluid Analysis
pdf 1741 KB Download
Tech Tip #138 - Troubleshooting TM Leveling with Generator Style Leveling
pdf 10832 KB Download
Tech Tip #139 - Performing a Flow Test on a Valve Assembly
pdf 2721 KB Download
Tech Tip #14 - Setting up an Aerial Device on a Slope
pdf 1209 KB Download
Tech Tip #141 - Turning the Screen Off on a Canview 4 Switch Panel
pdf 2097 KB Download
Tech Tip #142 - Purging Air from a Hydraulic Cylinder
pdf 1832 KB Download
Tech Tip #148 - A Popping or Cracking Noise that appears to be coming from the Mast or Pedestal Area
pdf 433 KB Download
Tech Tip #15 - Checking the Torque on Rotation Bearing Fasteners
pdf 911 KB Download
Tech Tip #150 - Barehand Components
pdf 4760 KB Download
Tech Tip #151 - Ways to Attach Non-Conductive Hoses to Pull Through a Boom
pdf 6282 KB Download
Tech Tip #154 - Dielectric Reclassification / Rerating Procedure
pdf 5511 KB Download
Tech Tip #156 - Installing a Back-up Camera
pdf 9737 KB Download
Tech Tip #157 - Fitting Torque Chart
pdf 1844 KB Download
Tech Tip #16 - Setting Stop Valves for Non Over-Center TC and TCX Units
pdf 1438 KB Download
Tech Tip #161 - Improve the Metering and Compensation on the Compensated Optima Units
pdf 3506 KB Download
Tech Tip #162 - Reclassifying a Digger Derrick or Aerial from Insulated to Not Insulated
pdf 1377 KB Download
Tech Tip #163 - Checking Tension of the Optima Leveling System
pdf 6851 KB Download
Tech Tip #164 - Use of Anti-Seize on Bolts
pdf 1885 KB Download
Tech Tip #165 - Cleaning the Fiber Optic Connections
pdf 4765 KB Download
Tech Tip #166 - Adjusting an Optima Demand Throttle Switch
pdf 3272 KB Download
Tech Tip #167 - Changing Latching Relay with Latching Module
pdf 1540 KB Download
Tech Tip #168 - Fiber Optic Bulkhead Termination
pdf 4379 KB Download
Tech Tip #17 - Setting Stop Valves for Non Over-Center RM and RMX Units
pdf 3017 KB Download
Tech Tip #170 - Simplified Load Alert System (LAS) Calibration
pdf 3698 KB Download
Tech Tip #178 - Simplified Load Alert System (LAS) Testing
pdf 1745 KB Download
Tech Tip #18 - Setting Stop Valves for Non Over-Center FC Units
pdf 2007 KB Download
Tech Tip #182 - Troubleshooting the Outrigger Interlock System
pdf 2673 KB Download
Tech Tip #187 - Greasing a Worm Gear Rotation Gearbox
pdf 1417 KB Download
Tech Tip #190 - Custom Optima TC55 Load Chart
pdf 3401 KB Download
Tech Tip #191 - Troubleshooting Throttle Issues
pdf 3106 KB Download
Tech Tip #193 - Setting Cummins ECM
pdf 1577 KB Download
Tech Tip #194 - Lower / Upper Control Selector Operation
pdf 1743 KB Download
Tech Tip #195 - Periodic and Qualification Dielectric Testing
pdf 574 KB Download
Tech Tip #2 - Adjusting System Relief Pressure
pdf 2860 KB Download
Tech Tip #226 - Accessing Digital Manuals with a QR Code
pdf 2908 KB Download
Tech Tip #23 - Fiberglass Chart Usage
pdf 1279 KB Download
Tech Tip #27 - Vacuum Prevention System Testing on Category A and B Aerial Devices
pdf 2751 KB Download
Tech Tip #28 - Vacuum Prevention System Testing on Category C Aerial Devices
pdf 1155 KB Download
Tech Tip #3 - Bleeding the Hydraulic Leveling System
pdf 2148 KB Download
Tech Tip #30 - Checking Pressures on the TM Series
pdf 11253 KB Download
Tech Tip #43 - Rotation Bearing Deflection Test - Optima TC, Optima TCX, TC, TCX, RM, RMX, and TM
pdf 2083 KB Download
Tech Tip #46 - Bleeding Upper Control Pilot Lines on a TM Series
pdf 1791 KB Download
Tech Tip #47 - Removing the TM Upper Boom Extension Cylinder
pdf 3152 KB Download
Tech Tip #5 - Fiber Optic Installation and Repair
pdf 8158 KB Download
Tech Tip #55 - Inspecting Fiberglass Leveling Rods
pdf 1630 KB Download
Tech Tip #57 - How to Use the Manual Letdown on the TM Series
pdf 2582 KB Download
Tech Tip #59 - TM Jib Removal
pdf 2741 KB Download
Tech Tip #6 - Adjusting Boom Over-Stow Protection on an Aerial Device
pdf 2150 KB Download
Tech Tip #63 - Troubleshooting the Leveling Generator
pdf 3884 KB Download
Tech Tip #64 - Loss of Individual Functions on Pilot Control Valve
pdf 1669 KB Download
Tech Tip #65 - Checking Flows on a TM
pdf 2899 KB Download
Tech Tip #69 - Changing a High-Pressure Filter
pdf 2102 KB Download
Tech Tip #71 - Changing Direction of Flow on a Tandem Vane Pump
pdf 6561 KB Download
Tech Tip #73 - Emergency Outrigger Interlock Override
pdf 837 KB Download
Tech Tip #74 - Platform Creep Adjustment
pdf 1353 KB Download
Tech Tip #76 - Thread Protector Parts List
pdf 633 KB Download
Tech Tip #77 - Top Controls are not working on a TM
pdf 927 KB Download
Tech Tip #78 - Programming Gen 2 Combo Controller
pdf 1078 KB Download
Tech Tip #79 - Checking Fluid Levels in the Gearbox
pdf 765 KB Download
Tech Tip #80 - Boom Comp Adjustment
pdf 1902 KB Download
Tech Tip #81 - Terex Combo Controller Fault Light Identification
pdf 912 KB Download
Tech Tip #82 - Setting Zero on TM Leveling Controller
pdf 4832 KB Download
Tech Tip #84 - Taking Pictures of Fiberglass Damage
pdf 2237 KB Download
Tech Tip #87 - Troubleshooting J1939 Connector
pdf 1069 KB Download
Tech Tip #89 - Removal of Stuck/Frozen Outrigger Pins
pdf 1317 KB Download
Tech Tip #92 - Adjusting Leveling System Tension with Dual Tensioner Bolts
pdf 1330 KB Download
Tech Tip #94 - AC Dielectric Testing of a Category B Aerial Device
pdf 4695 KB Download
Tech Tip #95 - AC Dielectric Testing of Category A Aerial Devices
pdf 5763 KB Download
Tech Tip #96 - Tightening 37ยบ JIC Flare Fittings
pdf 1166 KB Download
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