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Tech Tips

Terex Tech Tips cover some of the most common questions and troubleshooting tips that the Terex Technical Support team receives from customers.

Tech Tips YouTube Channel

Tech Tips

 

 

The Terex Utilities Technical Support team strives to provide you with the most comprehensive support possible. Tech Tips cover the most common questions we receive throughout the year. Tech Tips provide detailed information focused on accomplishing a single repair or replacement, with step-by-step instructions and graphics. Tech Tips will be continuously updated and expanded, so please check back often for new updates.

 

To view a Tech Tip, click on the download hyperlink to view a PDF of the document. Select Tech Tips are also available with video below. All video Tech Tips can also be found on the Tech Tips YouTube channel. 

 

Contact [email protected] with any questions.

 

Sign Up for Tech Tips Emails
Visit Terex Tech Tips YouTube Channel

Video Tech Tips

Terex digger derrick and Terex aerial device booms
Watch the video
Tech Tip #10 - SETTING BOOM HYDRAULIC OVERLOAD PROTECTION (HOP)
Terex technician working on a Terex bucket truck
Watch the video
Tech Tip #205 - Measuring Rotation Bearing Deflection with a Dial Indicator
Technician demonstrating operation of Terex bucket truck
Watch the video
Tech Tip #194 - Lower / Upper Control Selector Operation
Terex technician working on Terex bucket truck
Watch the video
Tech Tip 163 - Checking Tension of the Optima Leveling System
Terex technician working on fiber cable
Watch the video
Tech Tip 165 - Cleaning the Fiber Optic Connections
Terex technician working on Terex bucket truck hydraulics
Watch the video
Tech Tip 166 - Adjusting an Optima Demand Throttle Switch
Terex technician terminating cable
Watch the video
Tech Tip 168 - Fiber Optic Bulkhead Termination
Terex technician checking pressure
Watch the video
Tech Tip 38 - Adjustable Hydraulic Valves
Updating software on Terex bucket truck
Watch the video
Tech Tip 212 - Update Software on the Simplified Load Alert System
Terex Z-45 substation unit
Watch the video
Tech Tip 207 | Z-45 Sub Transport
Terex Z-45 substation unit
Watch the video
Tech Tip 206 | Z-45 Sub Start-Up
Terex bucket truck with elevated boom
Watch the video
Tech Tip 190 - Custom Optima TC55 Load Chart
Terex worm gear rotation
Watch the video
Tech Tip 187 - Greasing a Worm Gear Rotation Gearbox
Terex load chart for Terex bucket truck
Watch the video
Tech Tip 183 - Aerial Load Charts P/N 456738
Terex technician working on hydraulics
Watch the video
Tech Tip 177 - Simplified Load Alert System Bleeding the Sensing Lines
Setting Terex load alert system on Terex bucket truck
Watch the video
Tech Tip 170 - Simplified Load Alert Calibration
  • All Tech Tips
  • Auger Drill
  • Auger Tool
  • Digger Derrick
  • HyPower Hybrid System
  • Load Charts
  • Non-Overcenter Aerial Device
  • Overcenter Aerial Device
  • Telescopic
  • Z45 Sub
Title Type Size
Tech Tip #2 - Adjusting System Relief Pressure
pdf 2860 KB Download
Tech Tip #4 - Rotation Bearing Deflection Test - Digger Derrick
pdf 1706 KB Download
Tech Tip #8 - Adjusting the Pressure Reducing Valve
pdf 2439 KB Download
Tech Tip #9 - Fiberglass boss repair - Z643
pdf 5431 KB Download
Tech Tip #10 - Setting Boom Hydraulic Overload Protection (HOP)
pdf 3617 KB Download
Tech Tip #11 - Planetary Slip Drive Rotation
pdf 6009 KB Download
Tech Tip #12 - Bleeding and Setting Rotation HOP
pdf 3214 KB Download
Tech Tip #13 - Troubleshooting a Digger Drive
pdf 2792 KB Download
Tech Tip #15 - Checking the Torque on Rotation Bearing Fasteners
pdf 911 KB Download
Tech Tip #26 - Replace Bent PG Winch or Digger Sliding Tube Assembly
pdf 1330 KB Download
Tech Tip #29 - Vacuum Prevention System Testing on Category C Digger Derricks
pdf 1161 KB Download
Tech Tip #33 - Digger Hanger Latch Installation
pdf 2633 KB Download
Tech Tip #34 - Telescoping Tube Seal Installation
pdf 2874 KB Download
Tech Tip #37 - Setting Relief and Hydraulic Overload Protection (HOP) Pressures on Units With X-Boost Option
pdf 3413 KB Download
Tech Tip #54 -Removing the 3rd Cylinder Hose Carrier
pdf 3229 KB Download
Tech Tip #62 - Adjusting Boom Over-stow Protection
pdf 1972 KB Download
Tech Tip #71 - Changing Direction of Flow on a Tandem Vane Pump
pdf 6561 KB Download
Tech Tip #72 - Relief Valve Erosion
pdf 1312 KB Download
Tech Tip #73 - Emergency Outrigger Interlock Override
pdf 837 KB Download
Tech Tip #75 - Adjusting Radio Control Speeds
pdf 1990 KB Download
Tech Tip #76 - Thread Protector Parts List
pdf 633 KB Download
Tech Tip #78 - Programming Gen 2 Combo Controller
pdf 1078 KB Download
Tech Tip #79 - Checking Fluid Levels in the Gearbox
pdf 765 KB Download
Tech Tip #81 - Terex Combo Controller Fault Light Identification
pdf 912 KB Download
Tech Tip #84 - Taking Pictures of Fiberglass Damage
pdf 2237 KB Download
Tech Tip #85 - Checking the Oil Level in a PG Winch
pdf 2149 KB Download
Tech Tip #86 - Re-hose Digger CTI (Controls Top Insulated)
pdf 2431 KB Download
Tech Tip #87 - Troubleshooting J1939 Connector
pdf 1069 KB Download
Tech Tip #88 - Bleeding out a Hydraulic Foot Throttle
pdf 1727 KB Download
Tech Tip #89 - Removal of Stuck/Frozen Outrigger Pins
pdf 1317 KB Download
Tech Tip #91 - Planetary Slip Brake Rotation
pdf 2744 KB Download
Tech Tip #96 - Tightening 37ยบ JIC Flare Fittings
pdf 1166 KB Download
Tech Tip #98 - Setting Pressures on a Pilot Controlled Digger Derrick
pdf 2769 KB Download
Tech Tip #99 - Determining the Manufacturing Date Code for Radio Controls Transmitter battery
pdf 1271 KB Download
Tech Tip #101 - Installation of a Tilt Pole Plumber (TPP) Hose Reel
pdf 3200 KB Download
Tech Tip #102 - PTO Light is Flashing
pdf 1699 KB Download
Tech Tip #108 - Canview 4 Switch Panel Features and Troubleshooting
pdf 10757 KB Download
Tech Tip #109 - Performing a Flow Test on a Pump
pdf 2307 KB Download
Tech Tip #112 - Digger Derrick Hydraulic Oil Specifications
pdf 1705 KB Download
Tech Tip #114 - Troubleshooting Communication Issues on a Radio-Controlled Digger Derrick
pdf 3204 KB Download
Tech Tip #115 - Adjustments for Radial Outriggers Creeping Down
pdf 1350 KB Download
Tech Tip #116 - Cable Replacement for General 3nd and 4rd Steel Stage Sections
pdf 4479 KB Download
Tech Tip #117 - Determining the Software Version Installed on the Switch Panel
pdf 1102 KB Download
Tech Tip #123 - Programming a Button on the Canview 4 Switch Panel
pdf 6410 KB Download
Tech Tip #124 - Adding Buttons on the Canview 4 Switch Panel
pdf 3486 KB Download
Tech Tip #125 - Switching Buttons on the Canview 4 Switch Panel
pdf 6289 KB Download
Tech Tip #130 - Updating Software on Canview 4
pdf 8214 KB Download
Tech Tip #131 - Import/Export Configuration File
pdf 3449 KB Download
Tech Tip #133 - PTO Button will not Respond
pdf 6528 KB Download
Tech Tip #135 - Setting HOP on General Digger Derrick
pdf 3913 KB Download
Tech Tip #136 - Remove Park Brake Interlock for Work Lights
pdf 6083 KB Download
Tech Tip #137 - Hydraulic Fluid Analysis
pdf 1741 KB Download
Tech Tip #139 - Performing a Flow Test on a Valve Assembly
pdf 2721 KB Download
Tech Tip #141 - Turning the Screen Off on a Canview 4 Switch Panel
pdf 2097 KB Download
Tech Tip #142 - Purging Air from a Hydraulic Cylinder
pdf 1832 KB Download
Tech Tip #146 - Replacing the Batavia Pin
pdf 360 KB Download
Tech Tip #151 - Ways to Attach Non-Conductive Hoses to Pull Through a Boom
pdf 6282 KB Download
Tech Tip #155 - Selecting Capacity and Length of Load Line
pdf 5677 KB Download
Tech Tip #156 - Installing a Back-up Camera
pdf 9737 KB Download
Tech Tip #157 - Fitting Torque Chart
pdf 1844 KB Download
Tech Tip #158 - Setting up a Digger Derrick on a Slope
pdf 368 KB Download
Tech Tip #160 - Replacing a Worm Gear Rotation Gearbox End Cap Seal
pdf 2652 KB Download
Tech Tip #162 - Reclassifying a Digger Derrick or Aerial from Insulated to Not Insulated
pdf 1377 KB Download
Tech Tip #164 - Use of Anti-Seize on Bolts
pdf 1885 KB Download
Tech Tip #179 - Adjusting Winch Pilot Pressure on Digger CTI
pdf 2001 KB Download
Tech Tip #182 - Troubleshooting the Outrigger Interlock System
pdf 2673 KB Download
Tech Tip #191 - Troubleshooting Throttle Issues
pdf 3106 KB Download
Tech Tip #193 - Setting Cummins ECM
pdf 1577 KB Download
Tech Tip #195 - Periodic and Qualification Dielectric Testing
pdf 574 KB Download
Tech Tip #200 - General Load Chart
pdf 4246 KB Download
Tech Tip #221 - General Load Chart
pdf 4101 KB Download
Tech Tip #225 - Commander Load Chart
pdf 4370 KB Download
Tech Tip #226 - Accessing Digital Manuals with a QR Code
pdf 2908 KB Download
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