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Tech Tips

Terex Tech Tips cover some of the most common questions and troubleshooting tips that the Terex Technical Support team receives from customers.

Tech Tips YouTube Channel

Tech Tips

 

 

The Terex Utilities Technical Support team strives to provide you with the most comprehensive support possible. Tech Tips cover the most common questions we receive throughout the year. Tech Tips provide detailed information focused on accomplishing a single repair or replacement, with step-by-step instructions and graphics. Tech Tips will be continuously updated and expanded, so please check back often for new updates.

 

To view a Tech Tip, click on the download hyperlink to view a PDF of the document. Select Tech Tips are also available with video below. All video Tech Tips can also be found on the Tech Tips YouTube channel. 

 

Contact [email protected] with any questions.

 

Sign Up for Tech Tips Emails
Visit Terex Tech Tips YouTube Channel

Video Tech Tips

Terex digger derrick and Terex aerial device booms
Watch the video
Tech Tip #10 - SETTING BOOM HYDRAULIC OVERLOAD PROTECTION (HOP)
Terex technician working on a Terex bucket truck
Watch the video
Tech Tip #205 - Measuring Rotation Bearing Deflection with a Dial Indicator
Technician demonstrating operation of Terex bucket truck
Watch the video
Tech Tip #194 - Lower / Upper Control Selector Operation
Terex technician working on Terex bucket truck
Watch the video
Tech Tip 163 - Checking Tension of the Optima Leveling System
Terex technician working on fiber cable
Watch the video
Tech Tip 165 - Cleaning the Fiber Optic Connections
Terex technician working on Terex bucket truck hydraulics
Watch the video
Tech Tip 166 - Adjusting an Optima Demand Throttle Switch
Terex technician terminating cable
Watch the video
Tech Tip 168 - Fiber Optic Bulkhead Termination
Terex technician checking pressure
Watch the video
Tech Tip 38 - Adjustable Hydraulic Valves
Updating software on Terex bucket truck
Watch the video
Tech Tip 212 - Update Software on the Simplified Load Alert System
Terex Z-45 substation unit
Watch the video
Tech Tip 207 | Z-45 Sub Transport
Terex Z-45 substation unit
Watch the video
Tech Tip 206 | Z-45 Sub Start-Up
Terex bucket truck with elevated boom
Watch the video
Tech Tip 190 - Custom Optima TC55 Load Chart
Terex worm gear rotation
Watch the video
Tech Tip 187 - Greasing a Worm Gear Rotation Gearbox
Terex load chart for Terex bucket truck
Watch the video
Tech Tip 183 - Aerial Load Charts P/N 456738
Terex technician working on hydraulics
Watch the video
Tech Tip 177 - Simplified Load Alert System Bleeding the Sensing Lines
Setting Terex load alert system on Terex bucket truck
Watch the video
Tech Tip 170 - Simplified Load Alert Calibration
  • All Tech Tips
  • Auger Drill
  • Auger Tool
  • Digger Derrick
  • HyPower Hybrid System
  • Load Charts
  • Non-Overcenter Aerial Device
  • Overcenter Aerial Device
  • Telescopic
  • Z45 Sub
Title Type Size
Tech Tip #76 - Thread Protector Parts List
pdf 633 KB Download
Tech Tip #77 - Top Controls are not working on a TM
pdf 927 KB Download
Tech Tip #78 - Programming Gen 2 Combo Controller
pdf 1078 KB Download
Tech Tip #79 - Checking Fluid Levels in the Gearbox
pdf 765 KB Download
Tech Tip #8 - Adjusting the Pressure Reducing Valve
pdf 2439 KB Download
Tech Tip #8 - Ajuste de la Válvula Reductora de Presión
pdf 2403 KB Download
Tech Tip #80 - Boom Comp Adjustment
pdf 1902 KB Download
Tech Tip #81 - Terex Combo Controller Fault Light Identification
pdf 912 KB Download
Tech Tip #82 - Setting Zero on TM Leveling Controller
pdf 4832 KB Download
Tech Tip #83 - Taking Pictures of Steel Cracks
pdf 1844 KB Download
Tech Tip #84 - Taking Pictures of Fiberglass Damage
pdf 2237 KB Download
Tech Tip #85 - Checking the Oil Level in a PG Winch
pdf 2149 KB Download
Tech Tip #86 - Re-hose Digger CTI (Controls Top Insulated)
pdf 2431 KB Download
Tech Tip #87 - Troubleshooting J1939 Connector
pdf 1069 KB Download
Tech Tip #88 - Bleeding out a Hydraulic Foot Throttle
pdf 1727 KB Download
Tech Tip #89 - Removal of Stuck/Frozen Outrigger Pins
pdf 1317 KB Download
Tech Tip #9 - Fiberglass boss repair - Z643
pdf 5431 KB Download
Tech Tip #9 - Reparación del Saliente de Fibra de Vidrio - Z643
pdf 5675 KB Download
Tech Tip #90 - Determining the manufacture date of a Terex Auger Drill
pdf 1496 KB Download
Tech Tip #91 - Planetary Slip Brake Rotation
pdf 2744 KB Download
Tech Tip #92 - Adjusting Leveling System Tension with Dual Tensioner Bolts
pdf 1330 KB Download
Tech Tip #93 - AC Dielectric Testing of a Category C Telescopic Aerial Device
pdf 3992 KB Download
Tech Tip #94 - AC Dielectric Testing of a Category B Aerial Device
pdf 4695 KB Download
Tech Tip #95 - AC Dielectric Testing of Category A Aerial Devices
pdf 5763 KB Download
Tech Tip #96 - Tightening 37º JIC Flare Fittings
pdf 1166 KB Download
Tech Tip #97 - Adjusting Lower Boom Speed
pdf 1356 KB Download
Tech Tip #98 - Setting Pressures on a Pilot Controlled Digger Derrick
pdf 2769 KB Download
Tech Tip #99 - Determining the Manufacturing Date Code for Radio Controls Transmitter battery
pdf 1271 KB Download
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