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Tech Tips

Terex Tech Tips cover some of the most common questions and troubleshooting tips that the Terex Technical Support team receives from customers.

Tech Tips YouTube Channel

Tech Tips

 

 

The Terex Utilities Technical Support team strives to provide you with the most comprehensive support possible. Tech Tips cover the most common questions we receive throughout the year. Tech Tips provide detailed information focused on accomplishing a single repair or replacement, with step-by-step instructions and graphics. Tech Tips will be continuously updated and expanded, so please check back often for new updates.

 

To view a Tech Tip, click on the download hyperlink to view a PDF of the document. Select Tech Tips are also available with video below. All video Tech Tips can also be found on the Tech Tips YouTube channel. 

 

Contact [email protected] with any questions.

 

Sign Up for Tech Tips Emails
Visit Terex Tech Tips YouTube Channel

Video Tech Tips

Terex digger derrick and Terex aerial device booms
Watch the video
Tech Tip #10 - SETTING BOOM HYDRAULIC OVERLOAD PROTECTION (HOP)
Terex technician working on a Terex bucket truck
Watch the video
Tech Tip #205 - Measuring Rotation Bearing Deflection with a Dial Indicator
Technician demonstrating operation of Terex bucket truck
Watch the video
Tech Tip #194 - Lower / Upper Control Selector Operation
Terex technician working on Terex bucket truck
Watch the video
Tech Tip 163 - Checking Tension of the Optima Leveling System
Terex technician working on fiber cable
Watch the video
Tech Tip 165 - Cleaning the Fiber Optic Connections
Terex technician working on Terex bucket truck hydraulics
Watch the video
Tech Tip 166 - Adjusting an Optima Demand Throttle Switch
Terex technician terminating cable
Watch the video
Tech Tip 168 - Fiber Optic Bulkhead Termination
Terex technician checking pressure
Watch the video
Tech Tip 38 - Adjustable Hydraulic Valves
Updating software on Terex bucket truck
Watch the video
Tech Tip 212 - Update Software on the Simplified Load Alert System
Terex Z-45 substation unit
Watch the video
Tech Tip 207 | Z-45 Sub Transport
Terex Z-45 substation unit
Watch the video
Tech Tip 206 | Z-45 Sub Start-Up
Terex bucket truck with elevated boom
Watch the video
Tech Tip 190 - Custom Optima TC55 Load Chart
Terex worm gear rotation
Watch the video
Tech Tip 187 - Greasing a Worm Gear Rotation Gearbox
Terex load chart for Terex bucket truck
Watch the video
Tech Tip 183 - Aerial Load Charts P/N 456738
Terex technician working on hydraulics
Watch the video
Tech Tip 177 - Simplified Load Alert System Bleeding the Sensing Lines
Setting Terex load alert system on Terex bucket truck
Watch the video
Tech Tip 170 - Simplified Load Alert Calibration
  • All Tech Tips
  • Auger Drill
  • Auger Tool
  • Digger Derrick
  • HyPower Hybrid System
  • Load Charts
  • Non-Overcenter Aerial Device
  • Overcenter Aerial Device
  • Telescopic
  • Z45 Sub
Title Type Size
Tech Tip #1 - Bleeding Air out of Power Assist Controls
pdf 3434 KB Download
Tech Tip #1 - Purga de Aire de Los Controles de Asistencia Eléctrica
pdf 3310 KB Download
Tech Tip #10 - Ajuste de la Protección Hidráulica Contra Sobrecarga (HOP) de la Pluma
pdf 3506 KB Download
Tech Tip #10 - Setting Boom Hydraulic Overload Protection (HOP)
pdf 3617 KB Download
Tech Tip #100 - Use of the TL Cat B Dielectric Test Shield
pdf 814 KB Download
Tech Tip #101 - Installation of a Tilt Pole Plumber (TPP) Hose Reel
pdf 3200 KB Download
Tech Tip #102 - PTO Light is Flashing
pdf 1699 KB Download
Tech Tip #103 - Installing Coaxial Cable on TM Units
pdf 1781 KB Download
Tech Tip #104 - Roller and wear pad maintenance and adjustments for Telescopic boom
pdf 1570 KB Download
Tech Tip #105 - Adjusting Single Stick Controls
pdf 2425 KB Download
Tech Tip #106 - Installing Coaxial Cable for Aerial Units
pdf 473 KB Download
Tech Tip #107 - Programming the Dodge Cluster for Power Take-Off (PTO)
pdf 6753 KB Download
Tech Tip #108 - Canview 4 Switch Panel Features and Troubleshooting
pdf 10757 KB Download
Tech Tip #109 - Performing a Flow Test on a Pump
pdf 2307 KB Download
Tech Tip #11 - Planetary Slip Drive Rotation
pdf 6009 KB Download
Tech Tip #11 - Rotación de mando de deslizante planetario
pdf 5872 KB Download
Tech Tip #110 - AC Dielectric Testing of a Category B Telescopic Aerial Device
pdf 5212 KB Download
Tech Tip #111 - Aerial Hydraulic Oil Specifications
pdf 1587 KB Download
Tech Tip #112 - Digger Derrick Hydraulic Oil Specifications
pdf 1705 KB Download
Tech Tip #113 - Auger Drill Hydraulic Oil Specifications
pdf 1061 KB Download
Tech Tip #114 - Troubleshooting Communication Issues on a Radio-Controlled Digger Derrick
pdf 3204 KB Download
Tech Tip #115 - Adjustments for Radial Outriggers Creeping Down
pdf 1350 KB Download
Tech Tip #116 - Cable Replacement for General 3nd and 4rd Steel Stage Sections
pdf 4479 KB Download
Tech Tip #117 - Determining the Software Version Installed on the Switch Panel
pdf 1102 KB Download
Tech Tip #12 - Bleeding and Setting Rotation HOP
pdf 3214 KB Download
Tech Tip #120 - TM Leveling Gearbox Inspection/Rebuild
pdf 10537 KB Download
Tech Tip #121 - TM Roller Adjustment
pdf 1453 KB Download
Tech Tip #122 - 5FC Compensation System Bleeding Procedures
pdf 1168 KB Download
Tech Tip #123 - Programming a Button on the Canview 4 Switch Panel
pdf 6410 KB Download
Tech Tip #124 - Adding Buttons on the Canview 4 Switch Panel
pdf 3486 KB Download
Tech Tip #125 - Switching Buttons on the Canview 4 Switch Panel
pdf 6289 KB Download
Tech Tip #126 - Replacing Leveling Chains
pdf 2849 KB Download
Tech Tip #127 - Replacing Leveling Chains on an HR37 and HR40
pdf 14639 KB Download
Tech Tip #129 - Maintenance of Fiberglass to Steel Joint
pdf 3961 KB Download
Tech Tip #13 - Troubleshooting a Digger Drive
pdf 2792 KB Download
Tech Tip #130 - Updating Software on Canview 4
pdf 8214 KB Download
Tech Tip #131 - Import/Export Configuration File
pdf 3449 KB Download
Tech Tip #132 - Replacing the U-Cup in the Control Head
pdf 1477 KB Download
Tech Tip #133 - PTO Button will not Respond
pdf 6528 KB Download
Tech Tip #134 - TM Wear Pad Adjustment
pdf 3715 KB Download
Tech Tip #135 - Setting HOP on General Digger Derrick
pdf 3913 KB Download
Tech Tip #136 - Remove Park Brake Interlock for Work Lights
pdf 6083 KB Download
Tech Tip #137 - Hydraulic Fluid Analysis
pdf 1741 KB Download
Tech Tip #138 - Troubleshooting TM Leveling with Generator Style Leveling
pdf 10832 KB Download
Tech Tip #139 - Performing a Flow Test on a Valve Assembly
pdf 2721 KB Download
Tech Tip #14 - Setting up an Aerial Device on a Slope
pdf 1209 KB Download
Tech Tip #140 - Terex Hose Part Number Reference
pdf 3802 KB Download
Tech Tip #141 - Turning the Screen Off on a Canview 4 Switch Panel
pdf 2097 KB Download
Tech Tip #142 - Purging Air from a Hydraulic Cylinder
pdf 1832 KB Download
Tech Tip #143 - Unlock Canview 4 Switch Panel
pdf 3282 KB Download
Tech Tip #144 - Control Valve and Platform Pin Updates
pdf 425 KB Download
Tech Tip #145 - Transmission TL Leveling Circuit Bleed Procedure
pdf 3291 KB Download
Tech Tip #146 - Replacing the Batavia Pin
pdf 360 KB Download
Tech Tip #147 - Resealing a Hydro Control Valve
pdf 4279 KB Download
Tech Tip #148 - A Popping or Cracking Noise that appears to be coming from the Mast or Pedestal Area
pdf 433 KB Download
Tech Tip #149 - Repairing Gel Coat Damage or Refinishing the Fiberglass Boom
pdf 2576 KB Download
Tech Tip #15 - Checking the Torque on Rotation Bearing Fasteners
pdf 911 KB Download
Tech Tip #150 - Barehand Components
pdf 4760 KB Download
Tech Tip #151 - Ways to Attach Non-Conductive Hoses to Pull Through a Boom
pdf 6282 KB Download
Tech Tip #152 - Replacing the Transmission TL Catrac
pdf 3138 KB Download
Tech Tip #153 - Removal of Fiberglass Section on a Transmission TL
pdf 3518 KB Download
Tech Tip #154 - Dielectric Reclassification / Rerating Procedure
pdf 5511 KB Download
Tech Tip #155 - Selecting Capacity and Length of Load Line
pdf 5677 KB Download
Tech Tip #156 - Installing a Back-up Camera
pdf 9737 KB Download
Tech Tip #157 - Fitting Torque Chart
pdf 1844 KB Download
Tech Tip #158 - Setting up a Digger Derrick on a Slope
pdf 368 KB Download
Tech Tip #159 - Proper Storage of TL Booms and Adjustment of the Rests
pdf 3748 KB Download
Tech Tip #16 - Setting Stop Valves for Non Over-Center TC and TCX Units
pdf 1438 KB Download
Tech Tip #160 - Replacing a Worm Gear Rotation Gearbox End Cap Seal
pdf 2652 KB Download
Tech Tip #161 - Improve the Metering and Compensation on the Compensated Optima Units
pdf 3506 KB Download
Tech Tip #162 - Reclassifying a Digger Derrick or Aerial from Insulated to Not Insulated
pdf 1377 KB Download
Tech Tip #163 - Checking Tension of the Optima Leveling System
pdf 6851 KB Download
Tech Tip #164 - Use of Anti-Seize on Bolts
pdf 1885 KB Download
Tech Tip #165 - Cleaning the Fiber Optic Connections
pdf 4765 KB Download
Tech Tip #166 - Adjusting an Optima Demand Throttle Switch
pdf 3272 KB Download
Tech Tip #167 - Changing Latching Relay with Latching Module
pdf 1540 KB Download
Tech Tip #168 - Fiber Optic Bulkhead Termination
pdf 4379 KB Download
Tech Tip #169 - Replacing a Catrac on a TL60
pdf 8330 KB Download
Tech Tip #17 - Setting Stop Valves for Non Over-Center RM and RMX Units
pdf 3017 KB Download
Tech Tip #170 - Simplified Load Alert System (LAS) Calibration
pdf 3698 KB Download
Tech Tip #171 - Z45 Sub - Diagnosing Fault Codes
pdf 1841 KB Download
Tech Tip #172 - Charging the Electric Power Take Off (EPTO) on a Viatec
pdf 2823 KB Download
Tech Tip #173 - Outrigger Keypad Troubleshooting Guide
pdf 8659 KB Download
Tech Tip #174 - Chevy 6500/ International CV515 PTO Operation and Troubleshooting
pdf 294 KB Download
Tech Tip #175 - Bleeding the Pump on a Viatec System
pdf 2900 KB Download
Tech Tip #176 - Adjusting Electrical Outrigger Interlock Switches
pdf 1565 KB Download
Tech Tip #177 - Simplified Load Alert System (LAS) Bleeding the Sensing Lines
pdf 1714 KB Download
Tech Tip #178 - Simplified Load Alert System (LAS) Testing
pdf 1745 KB Download
Tech Tip #179 - Adjusting Winch Pilot Pressure on Digger CTI
pdf 2001 KB Download
Tech Tip #18 - Setting Stop Valves for Non Over-Center FC Units
pdf 2007 KB Download
Tech Tip #180 - Optima TC Load Chart P/N 623142
pdf 1512 KB Download
Tech Tip #181 - Optima HRX60 Load Chart P/N 623746
pdf 1992 KB Download
Tech Tip #182 - Troubleshooting the Outrigger Interlock System
pdf 2673 KB Download
Tech Tip #183 - 5TC Load Chart P/N 456738
pdf 1453 KB Download
Tech Tip #184 - LTM40 Aerial Load Charts
pdf 1872 KB Download
Tech Tip #185 - TM Load Charts P/N 613703
pdf 1145 KB Download
Tech Tip #186 - HR46M Load Chart P/N 467409
pdf 1357 KB Download
Tech Tip #187 - Greasing a Worm Gear Rotation Gearbox
pdf 1417 KB Download
Tech Tip #188 - Viatec V2 Lockout/Tagout
pdf 1057 KB Download
Tech Tip #189 - Viatec V3 Lockout/Tagout
pdf 2555 KB Download
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