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Tech Tips

Terex Tech Tips cover some of the most common questions and troubleshooting tips that the Terex Technical Support team receives from customers.

Tech Tips YouTube Channel

Tech Tips

 

 

The Terex Utilities Technical Support team strives to provide you with the most comprehensive support possible. Tech Tips cover the most common questions we receive throughout the year. Tech Tips provide detailed information focused on accomplishing a single repair or replacement, with step-by-step instructions and graphics. Tech Tips will be continuously updated and expanded, so please check back often for new updates.

 

To view a Tech Tip, click on the download hyperlink to view a PDF of the document. Select Tech Tips are also available with video below. All video Tech Tips can also be found on the Tech Tips YouTube channel. 

 

Contact [email protected] with any questions.

 

Sign Up for Tech Tips Emails
Visit Terex Tech Tips YouTube Channel

Video Tech Tips

Terex digger derrick and Terex aerial device booms
Watch the video
Tech Tip #10 - SETTING BOOM HYDRAULIC OVERLOAD PROTECTION (HOP)
Terex technician working on a Terex bucket truck
Watch the video
Tech Tip #205 - Measuring Rotation Bearing Deflection with a Dial Indicator
Technician demonstrating operation of Terex bucket truck
Watch the video
Tech Tip #194 - Lower / Upper Control Selector Operation
Terex technician working on Terex bucket truck
Watch the video
Tech Tip 163 - Checking Tension of the Optima Leveling System
Terex technician working on fiber cable
Watch the video
Tech Tip 165 - Cleaning the Fiber Optic Connections
Terex technician working on Terex bucket truck hydraulics
Watch the video
Tech Tip 166 - Adjusting an Optima Demand Throttle Switch
Terex technician terminating cable
Watch the video
Tech Tip 168 - Fiber Optic Bulkhead Termination
Terex technician checking pressure
Watch the video
Tech Tip 38 - Adjustable Hydraulic Valves
Updating software on Terex bucket truck
Watch the video
Tech Tip 212 - Update Software on the Simplified Load Alert System
Terex Z-45 substation unit
Watch the video
Tech Tip 207 | Z-45 Sub Transport
Terex Z-45 substation unit
Watch the video
Tech Tip 206 | Z-45 Sub Start-Up
Terex bucket truck with elevated boom
Watch the video
Tech Tip 190 - Custom Optima TC55 Load Chart
Terex worm gear rotation
Watch the video
Tech Tip 187 - Greasing a Worm Gear Rotation Gearbox
Terex load chart for Terex bucket truck
Watch the video
Tech Tip 183 - Aerial Load Charts P/N 456738
Terex technician working on hydraulics
Watch the video
Tech Tip 177 - Simplified Load Alert System Bleeding the Sensing Lines
Setting Terex load alert system on Terex bucket truck
Watch the video
Tech Tip 170 - Simplified Load Alert Calibration
  • All Tech Tips
  • Auger Drill
  • Auger Tool
  • Digger Derrick
  • HyPower Hybrid System
  • Load Charts
  • Non-Overcenter Aerial Device
  • Overcenter Aerial Device
  • Telescopic
  • Z45 Sub
Title Type Size
Tech Tip #19 - Aerial Load Charts P/N 493961
pdf 2877 KB Download
Tech Tip #190 - Custom Optima TC55 Load Chart
pdf 3401 KB Download
Tech Tip #191 - Troubleshooting Throttle Issues
pdf 3106 KB Download
Tech Tip #192 - EV Viatec SmartPTO Quickstart Guide
pdf 2708 KB Download
Tech Tip #193 - Setting Cummins ECM
pdf 1577 KB Download
Tech Tip #194 - Lower / Upper Control Selector Operation
pdf 1743 KB Download
Tech Tip #195 - Periodic and Qualification Dielectric Testing
pdf 574 KB Download
Tech Tip #196 - Cleaning the Hydraulic System
pdf 1916 KB Download
Tech Tip #197 - Replacing Oil in a Hydraulic System
pdf 1978 KB Download
Tech Tip #198 - Aerial Load Charts P/N 627524
pdf 2516 KB Download
Tech Tip #199 - Adding an Inverter Controlled by Button or Ignition
pdf 4786 KB Download
Tech Tip #2 - Adjusting System Relief Pressure
pdf 2860 KB Download
Tech Tip #2 - Ajuste de la Presión de Alivio del Sistema
pdf 1502 KB Download
Tech Tip #20 - Aerial Load Charts P/N 493585
pdf 2580 KB Download
Tech Tip #200 - General Load Chart
pdf 4246 KB Download
Tech Tip #201 - Removing Broken Fasteners
pdf 1420 KB Download
Tech Tip #205 - Measuring Rotation Bearing Deflection with a Dial Indicator
pdf 2212 KB Download
Tech Tip #206 - Z45 Sub Start-Up Procedure
pdf 878 KB Download
Tech Tip #207 - Transportation Tie-down for Z45 Sub
pdf 4179 KB Download
Tech Tip #208 - Viatec SmartPTO Start-Up Procedure for Conventional Chassis
pdf 1920 KB Download
Tech Tip #209 - Calibration of the Load Cell for a Z45 Sub
pdf 3636 KB Download
Tech Tip #21 - Replacing the Upper Packing on the Barrel Support
pdf 7288 KB Download
Tech Tip #210 - Adjusting the Engine ON Voltage
pdf 12351 KB Download
Tech Tip #211 - Setting Preload on a Load Cell
pdf 3279 KB Download
Tech Tip #212 - Update Software on the Simplified Load Alert System
pdf 5975 KB Download
Tech Tip #218 - HR55 Load Chart P/N 623723
pdf 1568 KB Download
Tech Tip #219 - TL60 Load Chart P/N 613215
pdf 1890 KB Download
Tech Tip #22 - Aerial Load Charts P/N 623144
pdf 2536 KB Download
Tech Tip #220 - TL41/45 Load Chart P/N 613722
pdf 1703 KB Download
Tech Tip #221 - General Load Chart
pdf 4101 KB Download
Tech Tip #224 - Custom SCM55 Aerial Load Charts
pdf 3126 KB Download
Tech Tip #225 - Commander Load Chart
pdf 4370 KB Download
Tech Tip #226 - Accessing Digital Manuals with a QR Code
pdf 2908 KB Download
Tech Tip #227 - Technical Support Resources
pdf 1968 KB Download
Tech Tip #228 - Terex Utilities Training
pdf 2338 KB Download
Tech Tip #229 - Tech Highlights Newsletter
pdf 1914 KB Download
Tech Tip #23 - Fiberglass Chart Usage
pdf 1279 KB Download
Tech Tip #230 - Terex Utilities Decal Update
pdf 2773 KB Download
Tech Tip #231 - Terex Utilities Legacy Aerial Technical Support
pdf 2821 KB Download
Tech Tip #24 - Re-thread Upper Boom Hold Down Strap
pdf 1157 KB Download
Tech Tip #25 - Determining When a Unit was Manufactured
pdf 1523 KB Download
Tech Tip #26 - Replace Bent PG Winch or Digger Sliding Tube Assembly
pdf 1330 KB Download
Tech Tip #27 - Vacuum Prevention System Testing on Category A and B Aerial Devices
pdf 2751 KB Download
Tech Tip #28 - Vacuum Prevention System Testing on Category C Aerial Devices
pdf 1155 KB Download
Tech Tip #29 - Vacuum Prevention System Testing on Category C Digger Derricks
pdf 1161 KB Download
Tech Tip #3 - Bleeding the Hydraulic Leveling System
pdf 2148 KB Download
Tech Tip #3 - Purga del Sistema de Nivelación Hidráulica
pdf 2066 KB Download
Tech Tip #30 - Checking Pressures on the TM Series
pdf 11253 KB Download
Tech Tip #31 - Programming the Motor Controller on a 48V HyPower (Bohlinger 48V)
pdf 5315 KB Download
Tech Tip #32 - Programming the Navitas Top Charger (Bohlinger 48V)
pdf 2318 KB Download
Tech Tip #33 - Digger Hanger Latch Installation
pdf 2633 KB Download
Tech Tip #34 - Telescoping Tube Seal Installation
pdf 2874 KB Download
Tech Tip #35 - TX Series Tooth Removal and Installation
pdf 1097 KB Download
Tech Tip #36 - Bullet Tooth Removal and Installation
pdf 1962 KB Download
Tech Tip #37 - Setting Relief and Hydraulic Overload Protection (HOP) Pressures on Units With X-Boost Option
pdf 3413 KB Download
Tech Tip #38 - Adjustable Hydraulic Valves
pdf 1515 KB Download
Tech Tip #39 - Identifying a Terex Chassis Controller
pdf 25714 KB Download
Tech Tip #4 - Prueba de Desviación del Rodamiento De Rotación - Digger Derrick
pdf 1240 KB Download
Tech Tip #4 - Rotation Bearing Deflection Test - Digger Derrick
pdf 1706 KB Download
Tech Tip #40 - Troubleshooting the Terex Light Duty Chassis Controller
pdf 1982 KB Download
Tech Tip #41 - Troubleshooting the First Generation Terex Chassis Controller
pdf 3500 KB Download
Tech Tip #42 - Troubleshooting the Second Generation Terex Chassis Controller
pdf 4690 KB Download
Tech Tip #43 - Rotation Bearing Deflection Test - Optima TC, Optima TCX, TC, TCX, RM, RMX, and TM
pdf 2083 KB Download
Tech Tip #44 - Rotation Bearing Deflection Test - Optima HR, Optima HRX, XML, XT, XT Pro, OM, XM, SC, SCM, HR, HRX,
pdf 1841 KB Download
Tech Tip #45 - Rotation Bearing Deflection Test - TE/TS, TPL
pdf 1665 KB Download
Tech Tip #46 - Bleeding Upper Control Pilot Lines on a TM Series
pdf 1791 KB Download
Tech Tip #47 - Removing the TM Upper Boom Extension Cylinder
pdf 3152 KB Download
Tech Tip #48 - Taper-fit Series Removal and Installation
pdf 1131 KB Download
Tech Tip #49 - Rotation Bearing Deflection Test - LT, LTM, TPL
pdf 4520 KB Download
Tech Tip #5 - Fiber Optic Installation and Repair
pdf 8158 KB Download
Tech Tip #5 - Instalación y reparación de fibra óptica
pdf 8399 KB Download
Tech Tip #50 - Customer and Distributor Unit Folder Access
pdf 2761 KB Download
Tech Tip #51 - Insulated Boom Fails to Pass a Dielectric Test
pdf 740 KB Download
Tech Tip #52 - Pressure Adjustment of Power Assist Controls after Orifice Seat Removal and Replacement of Unit
pdf 2490 KB Download
Tech Tip #53 - How to adjust torque values when using torque adaptors
pdf 5212 KB Download
Tech Tip #54 -Removing the 3rd Cylinder Hose Carrier
pdf 3229 KB Download
Tech Tip #55 - Inspecting Fiberglass Leveling Rods
pdf 1630 KB Download
Tech Tip #56 - Inspecting a Unit that has made Electrical Contact
pdf 1949 KB Download
Tech Tip #57 - How to Use the Manual Letdown on the TM Series
pdf 2582 KB Download
Tech Tip #58 - Inspecting Leveling Chains on Units with Standard Chains
pdf 2767 KB Download
Tech Tip #59 - TM Jib Removal
pdf 2741 KB Download
Tech Tip #6 - Adjusting Boom Over-Stow Protection on an Aerial Device
pdf 2150 KB Download
Tech Tip #6 - Ajuste de la Protección Contra Almacenamiento Excesivo del brazo en un Dispostivo Aéreo
pdf 2547 KB Download
Tech Tip #61 - Kitsheet and Schematic Abbreviations
pdf 777 KB Download
Tech Tip #62 - Adjusting Boom Over-stow Protection
pdf 1972 KB Download
Tech Tip #63 - Troubleshooting the Leveling Generator
pdf 3884 KB Download
Tech Tip #64 - Loss of Individual Functions on Pilot Control Valve
pdf 1669 KB Download
Tech Tip #65 - Checking Flows on a TM
pdf 2899 KB Download
Tech Tip #66 - Inspecting the Platform Leveling System After Contact / Damage
pdf 1306 KB Download
Tech Tip #67 - Adjusting a Demand Throttle Switch
pdf 854 KB Download
Tech Tip #68 - Loss of Communication Between the Transmitter and Receiver
pdf 903 KB Download
Tech Tip #69 - Changing a High-Pressure Filter
pdf 2102 KB Download
Tech Tip #7 - Aerial Load Charts P/N 623119
pdf 2636 KB Download
Tech Tip #7 - Tablas de Carga Aérea P/N 623119
pdf 3056 KB Download
Tech Tip #70 - Removing Extension Cylinder
pdf 1796 KB Download
Tech Tip #71 - Changing Direction of Flow on a Tandem Vane Pump
pdf 6561 KB Download
Tech Tip #72 - Relief Valve Erosion
pdf 1312 KB Download
Tech Tip #73 - Emergency Outrigger Interlock Override
pdf 837 KB Download
Tech Tip #74 - Platform Creep Adjustment
pdf 1353 KB Download
Tech Tip #75 - Adjusting Radio Control Speeds
pdf 1990 KB Download
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